|Circular Saw Guide|
Circular saws produce straight, clean cuts in sheets and dimensional lumber. Paired with a guide a circular saws can make very accurate cuts.
While large radius curved cuts are possible with a circular saw, this type of tool was not designed for this task. The circular saw is a panel dimensioning tool.
With care plunge cuts can be made with a curcular saw. The saw will not leave clean edges at the start and end of the cut since the blade is curved. A different tool, a jigsaw for example, must be used to clean the edges.
Furniture level cuts can be made with a circular saw with extreme care and diligence. Using a circular saw for furniture making is error prone and much slower than using a tablesaw.
The Tack Saw
A circular saw that rides on a custom guide rail is called a track saw. These saws are easier and faster to set up for straight cuts. The splinter protection the track provides makes track saws a better option for fine woodworking.
Track saws are sometimes called plunge saws for their ability to make plunge cuts. They offer superior control and finish qaulity for these cuts compared to circular saws.
1) Choose a drive type
Direct drive saws are the most versatile saws available. They can make just about any cut at a low weight and price. A direct drive saw should be your default choice for your main circular saw.
Consider a worm drive saw if you plan on cutting mostly sheet good. The additional power and size of a worm drive saw make it a superior tool for these tasks. Cutting dimensional lumber with a worm drive saw can be difficult due to the saw's size.
2) Choose a blade mount
Circular saws come with the blade mounted on either the right or left side. The choice of side changes the way the saw is used, but not necessarily limits the utility of the saw. A right handed person should choose a saw with the blade mounted on the right. This offers the best sight lines and allows the saw to be used safely. A left handed person should use a saw with a left mounted blade.
3) Choose a blade size
The cutting depth of saw is important for cutting dimensional lumber. Most 7-1/4" saws will cut a 2x4 in a single cut. Blade seclection will be greatest at this size. Larger blades are required for bigger lumber.
4) Choose a motor size
Motor speed and power combine to determine the cutting power of the saw. A fast spinning blade with high torque will cut better than a slower one. All saws will complete any cut, given enough patience. You can ignore speed and power, if you use the saw infrequently.